Shanghai Pilotech Instrument & Equipment Co.,Ltd.

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Product Profile

Developed upon studies of international similar products, Pilotech YC-020 Lab multi-functional extraction and concentration recovery unit can be used for extraction and concentration of Chinese medicinal herbs and natural products (water and organic solvents) and recovery of volatile aromatic oil with a concentration ratio of 1.1-1.38. Equipment consists of extracting tank, reflux condenser, reflux cooler, aromatic oil collector, extractor filters, tubular heater, evaporator, recovery condenser, recovery cooler, collecting tank, stainless steel rack and connecting pipe valves, and meters, etc.

 

Product Description

Function: static water extraction or alcohol extraction, ordinary pressure hot reflux water extraction or alcohol extraction, ordinary pressure outer circulation concentration, ordinary pressure concentration, reduced pressure vacuum concentration, organic solvent recovery (ordinary or reduced pressure) (online ultrasonic extraction function is optional).

 

Features

1) Small area coverage of 2-3m2. Works directly with water and power with a minimum inventory of 0.3KG and a maximum inventory of 5KG.

2) Extraction system is equipped with a reflux condenser, reflux cooler, oil-water separator that can recover aromatic oil in materials in an effective manner.

3) Circular heating of conduction oil (no pressure between lamination) and uniform heating. The heater is far away from the extraction tank which is more secure for organic solvent extraction and concentration.

4) Units are equipped with outer circular evaporating concentrator with a more concentrating efficiency, concentration ratio reaching 1.1 ~ 1.38.

5) Can be applied to water, alcohol and solvent extraction and serve as pilot plant testing equipment for natural herb extraction. Suitable for extraction and concentration of herbal liquid and tea and fruit juice and recovery of organic solvents in research institutions, universities, hospitals, pharmaceutical factory and food industry.

6) It combines multi-functional extraction, vacuum concentration and organic solvent recovery as a whole and simplify operations with functions of heat reflux circular extraction, concentration, conventional extraction, concentration, water sedimentation (alcohol sedimentation).

7) Unit parts contacting materials are made of stainless steel that works in negative pressure, ordinary pressure and positive pressure conditions.

8) Low temperature concentration ensures product quality. Dynamic circular evaporation increases heat transfer efficiency, provides an effective solution to decreased heat transfer efficiency with increased concentration, saves energy and improves efficiency.

9) Dregs leach through the digestion basket to greatly improve the working environment and efficiency.

10) Optional on-line ultrasonic extraction function: adopts energy-concentrating ultrasonic generator. The unique physical process and cavatition of ultrasonic wave can break or deform plant cell tissues and enhance the strength of solute particle vibration, acceleration shock and sound pressure. Local extreme high temperature and pressure formed on materials make large-volume Chinese herbal medicines fully exposed to the ultrasound probe, which accelerates uniform precipitation of active ingredients and significantly increases extraction rate compared with traditional techniques. Ultrasonic extraction works under normal temperature and effectively reduces the loss of heat-sensitive components. Selectable frequency range contains 15KHz, 20KHz, 28 KHz, 30 KHz, 35 KHz, 40 KHz, 50 KHz, 60KHZ.

 

Technical parameters

1. Extraction tank volume: 0.025m3; raw material inventory: 0.3-5Kg/batch; minimum inventory: 0.3KG.

2. Extraction system is equipped with a reflux condenser, reflux cooler and oil-water separator that can recover aromatic oil in materials in an effective manner.

3. Units are equipped with outer circular evaporating concentrator with an evaporation capacity (water) of: 4-Kg/h. Low concentration temperature and dynamic circular evaporation provide an effective solution to decreased heat transfer efficiency with increased concentration, save energy and improve efficiency so that a higher concentrated concentration ratio of up to 1.1 ~ 1.38 (traditional Chinese medicine extract) is reached.

4. Evaporation chamber vacuity: ~-0.08MPa

5. Extraction temperature can be controlled and set with accuracy of ± 2℃.

6. Heating power: 380V/9Kw

7. System configuration: extraction tank, reflux condenser, reflux cooler, aromatic oil collector, extractor filter, tubular heater, evaporator, recovery condenser, recovery cooler, collecting tank, conduction oil heating tank, vacuum pump, stainless steel rack and connecting pipe valves, and meters, etc.

8. Cooling water consumption: 1t/h. Cooling water pressure: <0.3 MPa.

9. Circular heating of conduction oil (no pressure between lamination) and uniform heating. The heater is far away from the extraction tank. Can be applied to water, alcohol and solvent extraction and serve as pilot plant testing equipment for natural herb extraction. Suitable for extraction and concentration of herbal liquid and tea and fruit juice and recovery of organic solvents in research institutions, universities, hospitals, pharmaceutical factory and food industry.

10. It combines multi-functional extraction, vacuum concentration and organic solvent recovery as a whole and simplify operations with functions of heat reflux circular extraction, concentration, conventional extraction, concentration, water sedimentation (alcohol sedimentation).

11. Unit parts contacting materials are made of stainless steel that works in negative pressure, ordinary pressure and positive pressure conditions.

12. Dregs leach through the digestion basket.

13. Body material: SUS304. Size: 1750X1000X1960mm.

Product Detail

Company Info

 

Shanghai Pilotech Instrument and Equipment Co., Ltd is a high-tech corporate enterprise specialized in manufacture and whole plant installation of laboratory research equipment and processing equipment for dairy products, juice, jam, tea drinks and lycopene. With years of hard work and innovation, Pilotech has grown into a leading enterprise open to domestic and international markets with advanced production, testing and inspection equipment, complete varieties of product, advanced technology as well as excellent service.

Laboratory equipment include experimental spray drier, miniature ultra high temperature sterilizer, lab multi-function extraction tank, laboratory organic solvent spray dryer, laboratory low-temperature spray dryer (vacuum spray dryer), laboratory spray freeze dryer, laboratory spray granulator (spray drying & spray granulating all-in-one) as well as small and pilot composite production line for drinks, milk, yogurt and powder, combined with complete laboratory comprehensive solutions.

Pilotech products have been applied by over 1,500 domestic customers of top universities, enterprises and research institutes with applications in fields such as food, biology, pharmacy, chemistry, medicine, military industry, metallurgy and mining, etc. such as AMSS Institute of Systems Science, Tsinghua University, Shanghai Jiao Tong University, South China University of Technology, Wuhan University, Tongrentang, Xiehe Pharmaceutical, Bright Dairy, Hong Kong Polytechnic University, Harbin Pharmaceutical Group, Strong Group, General Electric (GE) Shanghai R&D Center, Jiangnan University, China Agricultural University, Zhejiang University, Tongji University and Huazhong University of Science and Technology. With firm grasp of domestic market advantage, Pilotech also vigorously expands overseas markets with equipment exported to the USA Italy,South Korea,Singapore,Canada,Malaysia,ChileandRussia, receiving extensive praise in view of product quality.